That explains it.. They are unable to find the root cause and are not willing to find it as well.. I understand you have lost a lot of time. I would suggest you contact Hero! Drop them a mail and ask them to get an experienced mechanic to look into your bike.. apart from that, if you can spend a little more time, take your bike to a near by metro and get it checked.. I am pretty sure the issues with your bike will be resolved.. I, in-fact faced an issue where in the bike shuts off all of a sudden and comes back to life suddenly.. I reported this to the ASC where I got my first service done.. They started scaring me saying I have to change the Fuel Pump blah blah bull shit.. Then without having to make any change, they said they fixed it and handed the bike back to me.. Unfortunately, it happened again and I was robbed.. Happened back in 2010 Dec.. That is when I really got fed up and changed my ASC.. The guys in Noida did a better job than the guys in Delhi.. They stripped my bike and found out that the problem was with the Ignition coil wire being loosely fit..
I raised a complaint to Hero Honda back then and I got immediate response.. The CEO of the showroom where I got the bike from responded immediately and took severe action against his mechanics and screwed the Services Head in front of me..
Ever since then till now, I haven't had major issues with my bike.. in-fact, not even minor.. Completed 55000 kms today

P.S. Thanks for reading the Nepal Ride log.. I am going to read it all over again and bring back wonderful memories



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