Hope this helps.

Thanks a ton, friend

thanks friend for this neat & clear circuit

Where should I place the relay ckt so that water can't enter while washing, i think i need to open the fuel tank, but i am not experienced for that DIY

You can place anywhere u like, nothing will happen coz water will not get inside relay.

Hi , Guys today upgraded my ZMA with a new AIR filter - its UNI air filter . The performance of it is best , as it is a foam air filter . from 0-100 kmph is much quick compared to k&n and gives better mileage compared to k&n at normal riding speed .

Welcome.

I used to keep it here Blue thing is tape)



You can do it without removing the tank,but its a bit tricky.

Local Relays are not sealed and water will enter if exposed to water during rain or washing.[Self Experience]. Locals are avail for 40-50rs,roots are avail for 70 or 80rs,forgot the exact price and cover it with a plastic cover to protect it from water,Now i am using Bosch Sealed Horn Relay in my car,water proof.But its 175RS.

Have you upjetted the carburetor?

Yes , Anessh . But i had question how much litre engine oil is required for zma is it 1 litre or 0.9 litre and which engine oil is better for zma ?

'That thing costs 2.3k here. I've heard its the best for ZMA.
Whats your current mainjet size? I'd not recommend anything above or below 135.
Set the AFR at 6~8 Turns, else you'll loose alot of initial torque.

Oh!, and almost forgot, do a direct carb bolt on. Cause from experience, you use any kind of manifold/re-routing, you'll pay the price eventually.

hi guys...
i wasn't active in xbhp for sometime now as my zma was in 2 ASCs for 6 months...
finally got the bike after some major parts replaced & full engine overhaul...
still not satisfied with the bike as it is emitting faint blueish smoke & heavy white smoke while cold starts...
when i enquired, the ASC is saying that is old oil in the silencer & told to wait for 200kms... now 150kms is over & smoke is still there...

the ASCs my zma was serviced are,
Travancore Motors, Cherthala (please dont give your bike for service here... they know nothing)
Aswathy Motors, Haripad (they know atleast somethings)

the parts i changed & the prices are mentioned below... hope someone finds it useful...

Gasket Kit 532
Cam Chain Guide 58
Cam Chain 485
Cam Shaft 1075
Cam Chain Tensioner 136
Cam Chain Tensioner Lifter (ZMR) 441
Fork Dust Seal 75
Fork Oil Seal 92
Engine Oil Seal Kit (Karizma) 58
Valve Rocker Arm 295
Clutch Plate 162
Clutch Pressure Plate 175
Clutch Friction Disk Kit 1454
Valve Kit 499
Stem Valve Seal 89
Cylinder Kit 3174
Starter Clutch 2500
Timing Flywheel 1400
4mm Woodruff Key 5
Crank Shaft 4565
Wire Harness 1943

i hope nobody goes through such a situation... & sourcing these parts were damn hard...
couldn't have done it without Ashwin & Aneesh...

^You could have discussed among KL owners on servicing part. If I remember the Kollam service center which Aneesh and Ashwin used to frequent earlier had only shared some good reviews. Anyways, do visit the svc and let them know that you were not satisfied and smoke emits from the exhaust, your next step will be escalation to HMC by complaining.

Please use the search option,these are already discussed topics.



Thanks for the price list.

Thanks to Diya Spares

Yeah,The bike was not in moving condition otherwise we could have got everything done at my SVC. anyway he is coming to kollam svc next month for solving the remaining issues.

Have u seen the size of relay that is used in electronic components for example, in todays ups or stabilizer or inverter. Its very small in size, perfectly sealed, can handle power upto 20 Amps and available for Rs.10. And thats what i'm using from 4 years without any problem. Dont need to spend 70-80 or 175 just for relay.

Good that you checked in many places. Cos I got a quote of 5.5k for the same combo, just a few shops ahead from where I bought these tires. I've got Ceat Gripp on the front and I stay in Murugeshpalya.

Great.Can you provide more information on this?

i went to the first ASC today... they have agreed to replace the cylinder kit...